I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. Fastener Size - Torque ft. lbs.
You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. Follow the below-mentioned instructions thoroughly-. 0000007800 00000 n
By nucseal in forum Harley Trike Conversions Replies: 3 Last . A forum community dedicated to all Harley-Davidson model owners and enthusiasts. 0000009625 00000 n
First is the BAKER 4-Speed Clutch, a modern 18-tooth spline configuration that is a major upgrade on the stock tapered mainshaft and clutch. You have to understand there are different levels of mechanical aptitude. Or did you lose the key to your Harley Davidson? but in actual section dealing with side cover it calls for 10-12 ft. lbs. Assembly Torque Values, Crank Pin nut
See Figure 58. 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. Are saying 160 for compensator nut and off hand can't remember the exact for the clutch. Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. It will help you know the torque values precisely.
Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. 5/16 inch bolts
as long as the 2050 is made for primary,transmission application. These are for 1999-2002FLH/FLT book. The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. Twin Cam
First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. remember to move the torque wrench quick and steady or you will over torque the fastener.
Posted on Sep 24, 2009 Stop the guess work and get a manual! Yet, they will need regular maintenance. Horsepower Gallery
MPH at RPM
1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. How to get Professional Tuning Results
9. For removing the cover, move up down and reveal the clutch cable adjuster. Air Density, Harley-Davidson EFI
Harley-Davidson CVO Road Glide Specs. Inspection of major fasteners is an important part of service. 2020. 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. Any help would be appreciated. #10 - 22 in. Transmission Sprocket locking screw
Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. In this book, it states: Clutch hub nut@ 50 lbs. Then scribe aline and go maxium of 50 degrees more. Clutch: Multi-plate with diaphragm spring in oil bath: Driveline: Chain, 34/46 ratio primary drive: Fuel consumption: 140 ft-lbs. I went and purchased a machine shim the fits exactly behind that nut. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. 12 V, 28 Ah, 405 CCA sealed and maintenance-free. EVO Exhaust Testing
Apoliggize if this a beaten subject. We have briefly discussed Harley Davidson torque specifications for only a few components and models. 0000004308 00000 n
Harley-Davidson CVO Street Glide Specs. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts.
60-65 foot pounds
Shovelhead
Place your catch pan under the primary and remove the drain plug. They want you to use a torque wrench where specified. Wheelbase. Harley-Davidson Deluxe Specs. While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. The diaphragm spring bolts should be 90-110 in/lbs. CUSTOM
35-40 foot pounds
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Get XiED(tm)! It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. Inspection cover should be about same or a little less. You can refer to the answers. Harley Davidson Softails require one quart of primary fluid. So, back it out with a flathead screwdriver until it is lightly seated. Sometimes you can even shift up into second and then down into the first. Modifying the CV carb
Carburetor
Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. EVO
When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". Camshaft Specifications
So I'll ask them while there.. Well I stopped off at the Harley dealership today. 144. 0000016060 00000 n
I guess I should mention it is a 93 Fatboy. 25-40 foot pounds. After that, remove the jam nut with a wrench or screwdriver, which kept your clutch adjuster in place securely. 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. 0000003541 00000 n
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Front Brake Disc screws
Compensating sprocket nut is 80-100 ft-lbs., all years. The clutch adjustment is an easy and quick task that you can even perform at your place all by yourself. See Figure 1. Harley-Davidson Breakout 114 Specs. Sportster Unlimited
Rear Brake Caliper mounting screws
Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. Nightrider.com
No two are exactly alike, and each one has its own story. For Sportster, you will need 42 foot-pounds of optimal torque capacity. And, compensating nut torque@ 90-100 lbs. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . So like alot of other guys plus the mechanic. Also, you may contact the mechanics. My wife has seemed to have misplaced my manual:|. (1450 cc)Compression ratio - 9.0:1Combustion chamber - 5.187 cu. So, after the proper release, your problem is solved. When component part replacement is necessary, use the engine type and serial number to identify the correct part. You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information.
Plug Wires
Rating. There is a 35 ft-lbs difference between the two which is substantial. Drag Strip Gallery
Its time I addressed the issue of tools & torque specifications. He said the torque value listed in his service manual was different for his 2008 Road King. If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. nopyI/WQdV **\V>?lqFGG "
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You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. If you apply more than its required torque, the thread of the screw may become damaged. Your email address will not be published. Thus, the motorcycle gets its top speed for which it is known. Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. Shop Manual
Santo_R 4 yr. ago. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114.
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On models with dual front calipers, check alignment of brake discs to fork. Then, release the jam nut that you can view on top of the adjuster to keep it in place. Locate the chain tensioner assembly and loosen the top center nut a . Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) 0000031803 00000 n
VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. details explainedContinue, Are you planning to get an older Harley Davidson without the keys? 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . Next, increase the amount of slack in the clutch cable, and if its frozen solid, use some wd-40 on that. Engine sprocket nut torques to 150-165 foot pounds. HVr6D 8J4I`Pv. Drain as much of the primary oil as possible before starting. Rocker arm, rocker cover, derby cover, ect. Then we've got the BAKER 9-Plate Street . 0000028181 00000 n
Therefore, tighten the jam nut . Set the cable aside for later re-installation. 15-18 foot pounds
This demonstrates a serious lack of understanding basic tool use and assessment ability. You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. 0000004810 00000 n
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Re-install the clutch basket into the primary case (with chain and the associated components!). Table of Contents
First, you need to pull up your vehicles clutch cable. Shovelhead Modifications
If they find gas presence, your deal will clean the clutch system and will reassemble the clutch master cylinder again. May 16, 2006. Use a Torx driver and bit to remove the four Torx bolts on the derby cover. Tuning a CV carb
Testing the Innovate Motorsport LM-1 portable air fuel meter
lb.) Stutter Box
The compensator sprocket 150-165 foot pounds. 2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. Sand Cammo Denim, Black Denim,Charcoal Pearl,Morocco Gold Pearl,Blackened Cayenne Sunglo,Mysterious Red Sunglo,Amber Whiskey, Vivid Black. 6. Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. 140 ft-lbs. Heritage softail deluxe FLSTNT. Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. Front Brake Caliper mounting screws
In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. Within 7000 miles the nut came loose. But I didn't car for that. Triple Tree Pinch Bolts
So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. 5/8" - 154, Home
Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. Step 1 - Drain your primary.
Countershaft nut (early 1983 and earlier) is 105-120 ft-lbs torque. 88 cu. Price. 1.The Harley Davidson ready reference torque value booklet - YouTube; 2.Harley General Torque specs; 3.Bolt Torque Values - Nightrider.com; 4.2001-2009 Harley Touring Engine Specifications & Torque Specs; 5.torque specs - Harley Davidson Forums; 6.Tools and Torque Specifications - Ride It Wrench It; 7. Discussions. 128 HP 95 CID
Does that sound right? You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. 1/4 " - 10 ft. lbs. Performance Calculations
%
1/2" - 58 ft. lbs. After that, tighten the lever or turn it inward for the opposite effect. Carburetor Troubleshooting
I would also encourage other viewers not to answer this question either. it sure seems low to me, but just checkin with the pros here before i get all greasy. The torque has been increased from . Instead, we suggest you look for the Harley Torque specs PDF for your specific model. There are to many variables on torque specifications between brands, makes, models, and even years of bikes. Yes, those torque values are correct and don't forget to use some red locktite. Refer to Table 18. gear lube. 0000001947 00000 n
This article aimed to let you know about how to adjust Harley clutch cable. 25-40 foot pounds. SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. Where might I find a service repair manual for a 2017 Harley Davidson Road King? It is crucial for safety and smooth riding performance. (95.25 mm)Stroke - 4.00 in. New comments cannot be posted and votes cannot be cast. 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. The torque specs are the same as with any Evolution engine. Charging system. Use Loctite 271 on threads. Now put the locknut back on and make sure it fits in the grooves.
There is a thread going now about manuals. Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. Nightrider COPYRIGHT
Though I didn't make it quiet to the 50 degree line. You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. 16-18 foot pounds
Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! 3.80 litres (4.02 US quarts) Other specifications. 883 to 1200 Upgrade
9-10 foot pound
June 2, 2018 by Ride It Wrench It 4 Comments. i have a 89 flhs with screamin eagle race clutch can the 6 springs be adjusted and if so how can not find lighter springs for it being a older one. Our line of Screamin' Eagle performance drivetrain and clutch . Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. on the Comp nut. The bike features an agile and lightweight frame with an adjustable suspension, upside down . It will help repel moisture and oil from absorbing into the plates for a while. If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. Now, time to return the clutch cover to its original location so, put the cover back accordingly. 0000033698 00000 n
Clutch hub nut, 180-210 foot pounds
Id call your service department to double check your numbers. You can refer to the, The following summaries about tru ball goat release will help you make more personal choices about more accurate and faster information. People want quik and easy not right. Feel free to preview a sample to get an idea of what it looks like. The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K endobj
Torque specs shown in the shop manual are the critical ones. Battery. While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. Plus, at times, you may want to upgrade the motorcycle. 1 0 obj
Find out how to access AutoZone's Torque Specifications Repair Guide for 300, 300C & Magnum 2006-2008, Charger 2006-2008. 100 in lbs for the derby cover. TC95 100HP Street
You can use the following SAE Torque Chart as a guide. Exhaust Systems
The clamping force of the clutch while under full throttle has to be very very high the way the clutch is built. __transmission sprocket nut at 60.. With red lock tight on all 3 However, all the videos and articles I have found. two old goats arthritis formula reviews . 1/4 inch bolts
Tighten in star pattern from bottom
vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. Estimate 1/4 Mile Time
After that, you should test it out by riding your bike on the road. Motopicks.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. 15-30 inch pounds
An In-Depth Discussion on Harley Davidson Paint Codes. After that, you can use some non-petrol-based silicon lube on the friction plates. Now you should slacken the larger lock nut by unfastening it with your fingers. Now put max. Oil Pump manifold screws
#8 - 14 in. 0000035146 00000 n
Performance Parts, Don't let the Harley heat
Modification,
Figure 1. I have had best luck splitting the difference between the upper and lower values. In case a situation ever arises where a Harley Davidson Hydraulic Clutch Problems needed to be fixed, How To Adjust Harley Hydraulic Clutch? TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. More frictions = more torque capacity thus unlocking the full power of your engine without the need to add stiffer pressure plate springs or a lock up device. details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. Rear Shock Absorber
0.
Good questions! Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike. Cylinder Heads
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